This ford truck 4r100 transmission rebuild manual by atsg covers tranny rebuilds for ford econoline, excursion, expedition, navigator and ford pickups between 19982004. Transmission repair manuals 4r100 e4od instructions. Ford e4od tranmission repair manual atsg pdf online. This is the pdf of the e4od service and repair manual. Diagnosis, testing and lot of pictures ford e4od transmission found in 1989 and up trucks and vans. Fords 4r100 transmission can be found in 1999 and up trucks. Home transmission repair manuals ford e40d update handbook atsg. To everyone that has a 90s or newer ford with the e4od transmission. Atsg 4r100 technical manual is necessary to diagnose, overhaul andor repair the 4r100 transmission. Information about transmission 4r100 e4od automatic transmission 4r100 is easy to repair and service. The ford e40d automatic transmission is a four speed unit with total electronic shift control and is designed for operation in longitudinal powertrains for rear wheel drive applications.
Recommended upgrades for a ford e4od it still runs. Found in the ford f truck series and e vans, the ford e4od. This is a revised edition of the atsgs original manual and has been updated to simplify working on the e4od even more. The electronic module senses the load and commands the transmission to raise the hydraulic pressure accordingly. The torque converter lock up solenoid is controlled by your brake lights. Buy atsg e4od ford transmission repair manual e4od solenoid pack e4od torque converter e4od pan e4od rebuilt kit best repair book. Us shift transmission control system instruction and operation manual. They do not offer a manual valve body for it though. I have an e4od out of a ford f250 1996 powerstroke i am planning on rebuilding this transmission i have lot of the tools from my pervious jobs, and i see that i can use the same tools. The first vehicle to use the e4od transmission was the ford f150, f250 and f350 series pickup truck.
Unfollow ford e40d transmission to stop getting updates on. Atsg rebuild, overhaul manuals cover transmission assembly, disassembly, diagnosis, and troubleshooting. This system works with all e4od and 4r100 automatic transmissions. Transmission repair manuals 4r100 e4od instructions for rebuild. Installation and operation manual for e4od and 4r100. See other side for connector diagram and wiring chart. Although they look similar they are a little different and some parts. The truck has 84k miles, original trans was replaced. The idea is to make it as clear and with as much detail as possible covering all aspects of it from removal and install fromback into the truck, disassembly. E4od transmission repair manual e4od transmission kits. Electronic pressure control checking the shift pattern the terminals with the connector still connected to the transmission the far right fd indicates the signal to the converter clutch tcc solenoid. E4od 4r transmission rebuild kits e4od 4r transmission.
Ford e4od atsg transmission update service manual rebuild overhaul e40d techtran stay safe and healthy. For a e40d wiring diagrams resources wiring diagram 94 ford e40d trans e25 wiring diagram 94 ford e40d trans e25 1996 f250 e4od wiring harness diagram online library for a e40d wiring diagrams resources wiring diagram 94 ford e40d trans e25 wiring diagram 94 ford e40d trans e25 1996 f250 e4od wiring harness diagram online library for a read more. Ele06 701j solenoid body assembly remanufactured non pwm 8994 1 e40d. Automatic transmission 4r100 is easy to repair and service. The e4od mega monster transmission is ideal for vehicles powered by engines producing up to 350 horsepower 600tq with a naturally aspirated system using pump gasoline. Ill probably just end up building up the stock e4od. Specifications for an e40d transmission it still runs. Ford e4od performance transmissions archives gearstar. E40d, 4r100 4 speed rwd electronic control electrical components 700h manual lever position sensor mpls 8996 1 e40d. Since the introduction of the e40d transmission in model year 1989, there have.
Also use the diagram below for parts reference, we can supply any part shown just tell us the 3 digit number and we will get you a e. Atsg manuals atsg transmission manuals zf4hp22 atsg atsg 4r70w 6r80 atsg 6r80 atsg pdf atsg 4t60e pdf atsg 67955 atsg 6l45 atsg e40d f5a51 atsg pdf awtf80 sc atsg atsg transmission 4l65e atsg pdf atsg thm180c atsg th200 0. Used e4od transmissions are no doubt an enticing option because of theyre affordability. This transmission was introduced in 1989 as an upgrade from its predecessor the c6 transmission. This would keep the engine from having problems due to the electronic transmission being disconnected. The automatic transmission 4r100 used for at least. For a vehicle that frequently tows, follow the severe duty maintenance schedule in your owners manual to prolong the life of your transmission, along with adding an external transmission filter to work in conjunction with the internal filter. E4od transmission rebuild manual pdf epub javierali. Atsg also has available an update handbook which includes the many changes and is required along with this manual for a proper overhaul or repair. The shudder only occurs under an easy downshift light throttle, as opposed to a hard downshift heavy throttle. Ford e4od atsg transmission service manual 89up rebuild. Do you like to read and collect e4od transmission rebuild manual pdf epub. Ford e4od transmission rebuild manual 19891998 atsg. E4od transmission for sale, remanufactured rebuilt e40d.
Excessive clutch slippage is eliminated, extending transmission life. Theoryoperation, diagnostic procedures, diagnosis by symptom, disassembly, subassembly and reassembly. There are problems with the solenoids and valve body starting with more than 200 runs 250 thousand kilometers. The automatic transmission 4r100 used for at least the control electronics, which has a positive effect on the performance of its reliability. E4od and 4r100e troubleshooting list of categories page 1 page 2 page 3. Notice for all ford trucks with the e40d transmission. I also purchased a locally manufactured ecu and transmission controller power mods engine management system. Use of the controller for this purpose allows flexibility in choosing the engine management system, in addition to the increased control, performance, and transmission durability afforded by quick 4. Heavy duty e4od transmission, e4od heavy duty transmission.
Ford used the e40d in vehicles made in model years 1989 through 1997. This manual covers assembly, disassembly, diagnosis. Ford e4od update handbook automatic transmission service group 18639 sw 107th avenue miami, florida 33157 305 6704161 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise. E4od transmission heavy duty gas 4wd, e4od 4x4, e4od 4wd. Identification tag line pressure tap gear ods 2 line pressure kpa idle psi 50 65 70 100 50 65 70 100 line pressure kpa 1689 1998 1276.
This specific technical manual covers assembly, disassembly, diagnosis, troubleshooting, electronic controls and operation for the 4r100. Atsg ford e4od transmission technical manual is necessary to diagnose, overhaul andor repair the e4od transmission. If you retain the stock pcmvcm, it can probably be modified or reflashed to disable the transmission functionality. Transmission technical manualsthese technical manuals provide detailed diagrams and instructions for the doityourself transmission builder. E4od transmission teardown ford lightning basic teardown of this e4od transmission and the differences between the 4r100. Discussion in ford trucks started by streetfrog, jan 20, 2008. Ford trucks 4r100 transmission rebuild manual 19982004 atsg. Wiring terminal pinouts see chart 19891994 e4od case connector 1995 and up e4od and 98 and up 4r100 case connector 1995 and up vehicles used either pwm or ono. Ford e4od transmission found in 1989 and up trucks and vans. Lightthrottle shifts are smooth and firm, while fullthrottle or heavyload driving produces solid, decisive shifts. Pdf online ford e4od tranmission repair manual atsg. The item e4od e40d transmission atsg technical service and repair manual for ford is in sale since wednesday, april 29, 2015. The ford e4od transmission rebuild repair manual, fseries trucks, eseries vans is filled with technical service information for working on the ford truck models listed in the title.
There have been many engineering changes in this transmission since its introduction. The ford e4od transmission is a fairly common transmission, so the chance of a defective one ending up in your shop is bound to happen. Included are torque specs, troubleshooting charts and repair procedures. The ford e40d transmission a heavyduty unit found in eseries vans, fseries trucks, the bronco and expedition is a computercontrolled transmission for rearwheel drive vehicles. Ele02 700h manual lever position sensor mpls e40d4r100 97on 1 e40d.
We wish to thank ford motor company for the information and illustrations that have made this booklet possible. Atsg automatic transmission repair manual, disassembly, inspection and assembly sections. E40d transmission repair manual e40d transmission shift kits atsg transmission repair manual. Installation and operation manual for e4od and 4r100 transmissions. Please practice handwashing and social distancing, and check out our resources for adapting to these times. Snap on tools service manual for automatic transmissions,hydromatic,ford o ford 4r100 atsg techtran manual repair rebuild book transmission guide. I realized that, based on troubleshooting steps in the service manual, if the transmission was shifting fine before, and if i could get it to shift fine again then my. If you want to go with the aod you could possibly change your trucks pcm to one from a 6 cylinder manual transmission equipped truck. Ford e4od transmission reference manual e4od transmission refernce binder this ford factory manual contains sections on each of the following subjects. Heavy duty e4od transmission 4wd black beast diesel w transmission cooler the e4od black beast diesel transmission is ideal for vehicles powered by engines producing up to 350 horsepower600 trq. Id like to go with a manual valvebody, but since this truck will also be used on the street id like od.